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Induction brazing and soldering has become the preferred method of
joining many electrical connections in the power industry. Utilizing
induction heating, the parts can be heated faster than any other
method. This reduces the possibility of damaging insulation in proximity
of the joint and reduces possible “Corona” effect damage.
Injury by fire or combustion by products to personnel is also virtually eliminated.
Design Features
• Complete Solid State System—Reliable, high power factor,
transistor based inverter,
fully tested and 100% duty cycle rated.
• Automatic Frequency Matching— The inverter frequency will
automatically match to the load resonant frequency.
• Electronic Circuit Protection—Automatic fast action transistor
shutdown for system protection.
No special fuses required.
• Soft Start Front End—No excessive power surge when the primary
power is applied.
• Electronic Control—A single electronic circuit board, common
to all power levels and
frequencies, controls the inverter functions.
• Regulated Power Output—Constant power regulation within
±5% at a ±10% input line
voltage.
• Conservative Power Rating—Component specifications exceed
power requirements.
Full power rating output at 100% duty cycle.
• Automatic Limiting—Out of range tuning limits automatically
hold the system within safe
power ranges.
• Operator Control—Optically isolated full function interface
circuit board provided.
• Operator Interface—Front panel LED indicators for limit,
fault, and heat on. LCD screen
message display for operating condition. Analog meters display power level
and load resonant frequency.
• Access Safety Switches—Safety switches on all access doors
to prevent or cease operation
if doors are not closed.
• Isolated Short/Grounding Detector—For additional safety.
• Product Specifications—Output 100KW 8-25kHz
• DIMENSIONS: 47”h x 47”L x 20”W WEIGHT: 900LBS
/ 1980 KG
System Benefits
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•Water Cooled System - No open flames or exposed
heating elements.
•Fast & Efficient.
•Highly Portable - Can be used virtually everywhere.
• Easily Adaptable for a variety of applications.
• Equipment & Technology are proven and reliable. |
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Thermal Technologies induction brazing equipment was developed
after many years of exhaustive research and trials to reach current
technology. After several years of testing, Thermal Technologies
introduced systems for shop or field use, which have the reliability
and capability of brazing connections, in small transformers, to
the largest copper connector of any generator. |
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Accurate control of the brazing process is achieved
by the use of a remote foot pedal. This allows the operator to instantly
control the amount of heat without ever taking his eyes off the process.
The lightweight design of Thermal Technologies handheld transformers
makes the task of brazing fast, simple and comfortable for the operator. |
For more information on the reliable induction
brazing equipment or other
Thermal Technologies' products and services,
please don't hesitate to Contact Us. |
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Brazing Machinery